Topclean S CPC30

Summary

Product Identification

• Product Name: Topclean S CPC30
• Description: Automatic measuring and cleaning system for pH/ORP measurements.
• Manufacturer: Endress+Hauser
• Document Reference: TI00235C/07/EN/13.15
• Part Number: 71282545

Application

The Topclean S CPC30 is designed for automatic pH/ORP measurement and cleaning in industrial applications, including:

• Process industry
• Wastewater treatment
• Food industry
• Pharmaceutical industry

It is suitable for heavily polluted and aggressive media, as well as for high-accuracy measurement tasks.

System Components

A complete measuring system consists of:

• Topclean S CPC30
• Pneumatically driven retractable assembly (e.g., CleanFit series)
• pH/ORP sensor
• Measuring cables
• Cleaning agent with hoses
• Rinsing block (optional)
• Hoses for injector CYR10 / retractable assembly

Operating Limits and Conditions

Compressed Air Supply

• Specification: 4 to 6 bar (58 to 87 psi), filtered (50 μm), free from oil and condensate.
• Connection: Bulkhead gland OD 6 mm (0.24") to CPG30 control unit via pressure reduction valve.

Rinse Water Supply

• Specification: Tap water, 2 to 6 bar (29 to 87 psi), filtered (100 μm).
• Connection: To CYR10 (water filter).

Ambient Temperature

• Operating:
  • Non-hazardous area: -10 to +55 °C (+14 to +131 °F)
  • Hazardous area (Ex): -10 to +50 °C (+14 to +122 °F)
• Storage: –30 to +80 °C (-22 to +176 °F)
• Ambient Temperature Limits:
  • Non-hazardous area: –20 to +60 °C (-4 to +140 °F)
  • Hazardous area (Ex): -10 to +50 °C (+14 to +122 °F)

Electromagnetic Compatibility

• Interference Emission: Class B equipment (residential environments) to EN 61326: 1997 / A1:1998.
• Interference Emission: Appendix A (industry) to EN 61326: 1997 / A1:1998.

Ingress Protection

• CPM153: IP 65
• CPG30: IP 54

Relative Humidity

• 10 to 95%, non-condensating

Feed Water

• Rinse Water: Tap water, 2 to 6 bar (29 to 87 psi), filtered (100 μm).

Product Water

Not applicable for this device.

Electrical

Mycom S CPM153 Transmitter

• Power Supply (Non-hazardous area): 100 to 230 V AC or 24 V AC/DC.
• Power Supply (Hazardous area): 100 to 230 V AC or 24 V AC/DC.
• Power Consumption: Max. 10 VA
• Frequency: 47 to 64 Hz
• Communication: PROFIBUS PA (Profile 3.0) and HART.
• Input Signals:
  • pH (analog sensors or Memosens)
  • ORP (analog or digital sensors)
  • Temperature
  • Current inputs 1 / 2 (passive, optional): 4 to 20 mA, 6 to 30 V
  • Resistance input (active, optional, non-hazardous only): 0 to 1 k, 0 to 10 k
  • Digital inputs E1-E3: 10 to 40 V, Ri = 5 k, 500 ms minimum switching signal duration.
• Output Signals:
  • 0/4 to 20 mA (adjustable: pH 0 to 18, ORP 300 to 3000 mV, Temperature 17 to 200 °C).
  • Alarm signal on error: 2.4 or 22 mA.
  • Load of active current output: Max. 600 .
• Contact Outputs: 6 relay contacts + 1 alarm contact. Can be configured for various functions.

CPG30 Control Unit

• Power Supply (Non-hazardous area): 100 to 230 V AC or 24 V AC/DC.
• Power Supply (Hazardous area): Via Mycom S CPM153.
• Power Consumption: Max. 12 VA
• Frequency: 47 to 64 Hz
• Digital Outputs: Control for external valves.
• Interface to CPG30: RS 485.

Ex Connection Data

• Mycom S CPM153 (Version CPM153-xxxx0xxxx): 100 to 230 V AC ±10/-15 %
• Mycom S CPM153 (Version CPM153-xxxx8xxxx): 24 V AC/DC +20/-15 %
• CPG30 (Version CPC30-xxxx0xxxxxxx): 230 V AC +10/-15 %
• CPG30 (Version CPC30-xxxx1xxxxxxx): 110 to 115 V AC +10/-15 %
• CPG30 (Version CPC30-xxxx8xxxxxxx): 24 V AC/DC +20/-15 %

Mechanical / Hydraulic

Dimensions

• See the official PDF for exact dimensions of CPM153 and CPG30 units.

Weight

• CPM153: Max. 6 kg (13.23 lbs)
• CPG30: Approx. 20 kg (44.1 lbs)

Materials

• CPM153 Housing: GD-AlSi 12 (Mg content 0.05%), plastic-coated. Front: Polyester, UV-resistant.
• CPG30 Housing: Polyester GF.
• Hoses: PU, PTFE (wetted parts).
• Pump: PP, PVDF (wetted parts).
• CYR10 injector: PVC (wetted parts).

Cleaning Programs

Six cleaning programs are available:

• Clean, Clean S, Clean Int: Configurable cleaning times and repeat cycles.
• User 1 to 3: User-definable programs, adaptable from predefined templates.

The system supports control for external additional valves for functions like "sterilization" or "back pressure water".

Other Functions

• Memosens Technology: Enables non-contact, digital signal transmission for increased safety and reliability.
• Quick Setup: For rapid basic configuration.
• SCC (Sensor Condition Check): Monitors electrode status (OK, Low wear, Replace electrode).
• SCS (Sensor Check System): Detects glass breakage or leaks in sensors.
• PCS (Process Check System): Monitors for signal stagnation, indicating potential fouling or blocking.
• Logbooks: Error logbook, operation logbook, and calibration logbook (last 30 entries saved).
• Data Logger: Records two arbitrary parameters in real time (last 500 values saved).
• Controller Functions: Limit value contact, PID controller (P, PI, PID), manipulated variable output (PWM, PFM, analog).
• DAT Module: Memory device for saving and copying transmitter settings.
• Offline Configuration (Parawin): PC software for configuring the measuring point offline.

Calibration

• Automatic calibration: With automatic buffer recognition.
• Manual calibration: Two-point or single-point calibration.
• Numeric calibration: Manual data input for electrode data.
• Calibration logbook: Saves data for the last 30 calibrations.
• Accuracy Features: Medium temperature compensation and Isothermic intersection compensation.

Disclaimer

This summary is extracted from a datasheet and may not include all figures, footnotes, or revisions. Contractual data must always be verified against the specific OEM PDF revision used for the project.

Official datasheet (PDF)

Lenntech datasheet mirror