XPC

Summary

Product Identification

The Concertor™ N/EA/DP series comprises wastewater pumping systems with integrated intelligent technology. The system includes N-pumps and can be configured with FPG 411 or FPG 412 gateways, and an optional HMI (FOP 312).

System Overview

Concertor™ is a wastewater pumping system with integrated intelligent technology.

Concertor™ N

This system includes a pump from the Concertor™ N series and interacts with external components such as contactors, fuses, relays, controllers/RTUs/PLCs, level sensors, cloud services, and pump sum-alarm I/O. A PC application, Dirigo™ Service Tool, provides access to settings and log files via cable leads T3 and T4.

Functions:

• Pump clog detection
• Pump cleaning
• Soft-start
• Constant power
• Always correct rotation
• Pump sum-alarm I/O
• Change pump performance via Dirigo™ Service Tool

Concertor™ EA

This system includes a pump from the Concertor™ N series, external components (similar to Concertor™ N), and the FPG 411 Gateway. An HMI (FOP 312) is optional and can be handheld or cabinet-mounted. An embedded web server offers an alternative interface.

The FPG 411 Gateway (Part number 8012100) starts and stops the pump based on digital input signal or Modbus from an external control system. It sends alarms back, allows operator changes to pump settings, and logs/stores data. Pump performance is adjustable when the pump is stopped.

Functions:

• Pump clog detection
• Pump cleaning
• Soft-start
• Soft-stop
• Constant power
• Always correct rotation
• Set-up wizard from HMI or webserver
• Set pump performance (pump stopped)
• Pump alarms with priority A or B, through I/O
• Pump and motor control alarms, HMI or Modbus
• Alarm handling
• Status and alarm history

Concertor™ DP

This system includes a pump from the Concertor™ N series, external components (similar to Concertor™ N, but also including flow meters), and the FPG 412 Gateway. An HMI (FOP 312) is optional and can be handheld or cabinet-mounted. An embedded web server offers an alternative interface.

The FPG 412 Gateway (Part number 8012000) starts and stops the pump based on digital input, analog input, or Modbus signals from an external control system. It sends alarms back, allows operator changes to pump settings, and logs/stores data. Dynamic pump performance changes are possible via 4–20 mA or Modbus.

Functions:

• External process control for dynamic pump performance, 4–20 mA or Modbus
• Pump clog detection
• Pump cleaning
• Soft-start
• Soft-stop
• Constant power
• Always correct rotation
• Set-up wizard from HMI or webserver
• Pump alarms with priority A or B, through I/O
• Pump and motor control alarms, HMI or Modbus
• Alarm handling
• Status and alarm history

Product Description (N-pump)

Concertor™ pumps feature an integrated intelligent control system, designed for sustained high efficiency, and are available with four different motor ratings. They are suitable for wastewater containing solids or long-fibered material, as well as clean water and surface water applications. Key features include easily adjustable pump performance, clog detection, and a pump cleaning function.

• Impeller material:
  • Gray iron
  • Hard-Iron™
  • Stainless steel
• Products included:
  • 6020.180 (Standard)
  • 6020.090 (Ex-approved)

Materials

Major parts (except mechanical seals):

• Major castings: Cast iron, gray (ASTM 35B, EN GJL-250)
• Cooling jacket:
  • Alternative 1: Cast iron, gray (ASTM 35B, EN GJL-250)
  • Alternative 2: Aluminum (ASTM H5202-86-AC4A, EN 1706:AC-43100+43000)
• Pump housing: Cast iron, gray (ASTM 35B, EN GJL-250)
• Impeller:
  • Alternative 1: Cast iron, gray (ASTM 35B, EN GJL-250)
  • Alternative 2: Cast iron, Hard-Iron™ (ASTM A 532 IIIA, EN GJN-HB555(XCR23))
  • Alternative 3: Stainless steel, Duplex (ASTM CD-4MCuN, EN 10283:1.4474)
• Insert ring:
  • Alternative 1: Cast iron, gray (ASTM 35B, EN GJL-250)
  • Alternative 2: Cast iron, Hard-Iron™ (ASTM A 532 IIIA, EN GJN-HB555(XCR23))
• Lifting handle: Stainless steel (AISI 316L, EN 1.4404, 1.4432, …)
• Shaft: Stainless steel (AISI 431, EN 1.4057+QT800)
• Screws and nuts: Stainless steel, A4 (AISI 316L, 316, 316Ti, EN 1.4401, 1.4404, …)
• O-rings: Nitrile rubber (NBR) 70° IRH
• Oil: A medical white oil of paraffin type that fulfills FDA 172.878 (a) and viscosity close to VG32.

Mechanical seals:

• Alternative 1: Inner seal: Corrosion resistant cemented carbide (WCCR)/Corrosion resistant cemented carbide (WCCR); Outer seal: Corrosion resistant cemented carbide (WCCR)/Corrosion resistant cemented carbide (WCCR)
• Alternative 2: Inner seal: Corrosion resistant cemented carbide (WCCR)/Corrosion resistant cemented carbide (WCCR); Outer seal: Silicon carbide (RSiC)/Silicon carbide (RSiC)

Surface Treatment

• Priming: Painted with a primer, see internal standard M0700.00.0002
• Finish: Navy gray color NCS 5804-B07G. Two-component high-solid top coating, see internal standard M0700.00.0004 for standard painting and M0700.00.0008 for special painting.

Cables

Screened Flygt SUBCAB® - a heavy duty 4 screened cores motor power cable with four twisted pair screened control cores.

• Conductor insulation rating: 90°C
• Chemical resistance: pH 3-10, ozone, oil, and flame resistant
• Water temperature: Used up to 70°C

Monitoring Equipment

• Leakage sensor in the stator housing (FLS)
• Overtemperature sensors in the control system
• Explosion-proof version: Stator incorporates three thermal contacts connected in series.

Options and Accessories

• Options:
  • Surface treatment (Epoxy)
  • Zinc anodes
• Accessories (Examples):
  • Pump controllers: FGC 400, MultiSmart, MyConnect
  • HMI: FOP 312
  • Monitoring relays: Supplied locally
  • Level sensors: LTU, ENM 10
  • SCADA systems: AquaView
  • Flow meters: MagFlux
  • Discharge connections, adapters, hose connections, and other mechanical accessories

Product Description (FPG 411, FPG 412 Gateways)

The FPG 411 and FPG 412 gateways are integral parts of the Concertor™ system, connecting to Flygt pumps 6020.180 or 6020.090. They manage pump start/stop based on external control system input, relay alarms, and log/store data.

Approvals

• CE
• UL
• CSA
• RCM

Dimensions

• 112 mm (4.4 in)
• 45 mm (1.8 in)
• 106 mm (4.2 in)

Operating Limits (N-pump)

Liquid Parameters

• Liquid temperature: Maximum 40°C (104°F)
• Liquid density: Maximum 1100 kg/m³ (9.2 lb per US gal)
• pH of the pumped liquid: 5.5–14

Immersion Depth

• Maximum 20 m (65 ft)

Electrical (N-pump)

Motor Data

The drive unit includes a synchronous motor with IE4 equivalent efficiency.

• Input frequency: 50–60 Hz
• Input supply: 3-phase
  • 380–480 V
  • 200–240 V
• Maximum starts per hour:
  • Concertor™ N: 60
  • Concertor™ EA, Concertor™ DP: 240
• Design: According to IEC 60034–1
• Voltage variation:
  • Continuously running: Maximum ±5%
  • Intermittently running: Maximum ±10%
• Voltage imbalance between the phases: Maximum of 2%
• Stator insulation class: In accordance with class H (180°C, 356°F)
• NOTICE: Do not connect a starter or a Variable Frequency Drive (VFD) to this unit.

Motor Rating (380–480 V)

Motor Rating (200–240 V)

Electrical (FPG 411, FPG 412 Gateways)

Environmental Requirements

• Operating temperature: -20°C – +65°C (-4°F – 149°F)
• Storage temperature: -20°C – +70°C (-4°F – 158°F)
• Operating humidity: Relative humidity, non-condensing: 5 – 95%
• Sunlight exposure: UV-resistant
• Maximum altitude:
  • With UL approval: Maximum 2000 m (6562 ft)
  • Without UL approval: 4000 m (13 123 ft)

IP Rating

• IP20

Electrical Data

• Supply voltage: + 24 VDC
• Supply voltage tolerance: ± 10%
• Current consumption: < 700 mA. Typical: 150 mA

Terminals

• AI (Analog Input): Isolated analog input, 4–20 mA. Maximum 24 VDC. Not applicable for FPG 411.
• AO (Analog Output): Analog output, 4–20 mA. Maximum 24 VDC.
• DI (Digital Inputs): 1–4 digital inputs, GND (common ground). Maximum 24 VDC.
• HMI: Flygt FOP 312 connection (Ground, CAN low, Shield, CAN high, +24 VDC output).
• RS485: RS-485 Modbus slave.
• 24 VDC: Power supply input, 24 VDC ±10%. Power supply unit must fulfill isolation class II. < 700 mA, typical 150 mA. Fuse: 1 A.
• DO (Digital Outputs): DO1, DO2, DO3, DO4. Potential free relay outputs. Maximum 250 VAC, or 30 VDC, 5 A. External fuse required, 5 A.
• PUMP: Pump interface, RS-485 (T4, T3).
• Ethernet: Ethernet connection.
• NODE ADDRESS: Rotary switch 0–9 (0 not used).
• TERM: 120 ohm termination on or off switch. Always ON.
• USB: Standard type A USB socket.

Mechanical / Hydraulic

Installation Types

The pump can be used in the following installations:

• P: Semipermanent, wet well arrangement with the pump installed on two guide bars. Automatic connection to discharge.
• S: Portable semipermanent, wet well arrangement with hose coupling or flange for connection to the discharge pipeline.
• T: Vertical permanent, dry well arrangement with flange connection to the suction and discharge piping.
• Z: Horizontal permanent, dry well arrangement with flange connection to the suction and discharge piping.

Discharge Connections (Pressure Class)

• 150 (LT)
• 100 (MT)
• 80 (HT)

Performance Curves

See the official PDF for performance curves, which illustrate the available field of operation and maximum revolutions per minute (rpm) for each rated power value across different discharge connection classes (150 (LT), 100 (MT), 80 (HT)).

Drawings and Dimensions

See the official PDF for detailed drawings and dimensions. Drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg). All dimensions are in mm. A table of drawing numbers is provided, correlating with discharge connection and installation type.

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Disclaimer: This summary is based on extracted text and may not include all figures, footnotes, or the latest revisions from the complete OEM PDF datasheet. Contractual data must always match the specific OEM PDF revision used on the project.

Official datasheet (PDF)

Lenntech datasheet mirror